AC Unit Interior Packaging Redesign

The appliance manufacturer, Midea, tasked my group with exploring the feasibility of a sustainable interior packaging solution for their portable AC unit. We replaced their expanded polystyrene inserts with a solution featuring layers of Honeycomb and BC-flute corrugated board, as well as Ranpak materials to cushion and secure the fragile components. After conducting full ISTA 6B Testing, we found that our redesign outperformed the Company's original Packaging.